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Challenger Ultra Light Aircraft Accessories

To order just send us an email (lakeav@gmail.com) and tell us what you need.  Remember to include your address  for shipping. We accept PayPal or simply mail us a cheque. PayPal invoices can be paid by credit card.

Electrical Accessories

Airframe Accessories

  • Electrical Supplies Kit
  • Electrical Wiring Station
  • Avionics Shelf
  • Heavy Duty Toggle Switches
  • Coloured Vinyl Toggle Switch Caps
  • Fuse Holder Blocks
  • Low Amp ATO/ATC Fuses
  • Wiring Terminal Strips
  • Electrical Wiring Common Bus Bars
  • Threaded Terminal Posts
  • Landing Light
  • Flip Up Nose Cone Hinge Kit
  • Stainless Steel Tie Down Rings
  • Brass Fuel Line Fittings
  • Aluminum Instrument Panel
  • Threaded Anti Vibration Mounts
  • Black Plastic Edging for Lexan

Challenger Flip Up Nose Cone Hinge Kit

Challenger Flip Up Nose Cone Hinge Modification Nose Cone Kit – Enables the aircraft owner to quickly and easily access the inside of the front of the aircraft for maintenance and repair. This is one of the most useful after-market modifications for the Challenger ultralight. Includes the custom machined hinge, rivets, cowl straps, and instructions.

Price =$ 185.00

Do It Yourself Electrical Component Kit

Challenger Ultralight Electrical Kit Electrical Wiring Kit – everything you will need to wire up the electrical equipment in a typical ultralight aircraft such as a Challenger including the following:

  • 8 Station ATO/ATC Fuse Block, surface mount, 65 Amp total capacity with cover.
  • 25 Fuses – (3x 15A, 6x 1A, 6x 2A, 4x 3A, 4x 5A, 2x 10A).
  • 2 x 12 position Push-In Terminal Strip.
  • 2 x Screw Down Common Bus Terminal Strips, 1 for positive, 1 for ground..
  • 2 x Screw Down Junction Block Terminal Strips.
  • 2 x Large threaded Terminal Posts for 4 gauge battery wires, 1 Black , 1 Red.
  • Selection of 250 Wiring Connectors.
  • 8 x Heavy Duty 25 Amp Toggle Switches with Rugged Metal Toggles.
  • 24 x Coloured Vinyl Toggle Switch Covers – 4 each in Black, White, Blue, Yellow, Grey and Red.

Price =$ 195.00

Electrical Station

Challenger Ultralight Electrical System Box Electrical Station – Open Chassis electrical system for Challenger assembled in a metal box made from sturdy .080 aluminum. Comes with the following features:

  • Battery cable connection posts and terminal strips for wiring the Challenger Ultralight instrument panel and the remote engine sensors.
  • Common ground wiring bus – screw down terminal strip.
  • Connections are labelled for easy wiring for those unfamiliar with electrical circuits.
  • 4 threaded vibration absorbing mounting feet.
  • An 8 station surface mount fuse block for the Master circuit plus 7 Accessory circuits.
  • Hidden anti-theft switch.
  • Includes a selection of 100 electrical terminal connectors to complete aircraft instrument panel wiring and electrical system wiring.
  • Includes 8 fuses plus 16 spares.
  • Custom labelled for your aircraft

Approx. 10″ long x 6″ high x 5-1/2″ wide. Designed to be mounted beneath instrument panel between rudder pedals above nose wheel. to accommodate additional length.
Price =$ 200.00 (Master Switch on front face, add $25.00)

Avionics Shelf

Challenger Electrical Components Shelf Avionics Shelf – Simplifies the installation, wiring, and trouble shooting of the electrical system for any Challenger.  Measures 16″ x 6″ wide. Ready to install with rivets into nose of Challenger on existing framework.

Price =$ 40.00

Avionics shelf with 5 Terminal Strips and Bus Bars installed including Common Power Bus Bar, Common Ground Bus Bar, 12 Station Terminal Strip for Engine Sensors, a Terminal Strip for Switched Outputs, and a heavy duty 4 Station Terminal Strip for connecting the Voltage Regulator to the Battery and Alternator Cables.  All custom labelled for your specific application. Send us your voltage regulator and starter solenoid and we will mount these also.

Price =$ 90.00

Note: for more pictures and information on this option, go to the Instrument Panel page.


Fuse Holder

http://www.lakeaviation.ca/images/fuseblock235.jpg Fuse Block – 8 station fuse holder block with 30 Amp capacity per circuit, 65 Amps total. Surface mounts for mounting on face of instrument panel. 1/4″ push-on tabs for wires enter and exit out the bottom. 10-32 threaded metal mounting holes with screws. Comes with snap on clear cover. 4-1/2″ long x 1-1/4″ wide x 1-5/8″ high.
Price =$ 30.00

Wiring Bus Terminal Strip

http://www.lakeaviation.ca/images/electrical-bus-terminal-strip2351.jpg Terminal Strip Wiring Bus – 8 station screw down terminal block with jumpers that make the entire unit a common circuit. Excellent for use as a common ground bus or a common positive bus. Surface mounts with 4 mounting holes. 16 screw terminals with #6 size screws. 3-5/8″ long x 7/8″ wide x 1/2″ high. Can be used as a standard junction block if jumper strip is removed.
Price =$ 7.50
Price without Jumper Strip $6.00

Electrical Push In Terminal Strip

http://www.lakeaviation.ca/images/electrical-terminal-strip235.jpg Electrical Push In Terminal Strip – 12 station terminal strip for 14 to 20 gauge wires. Simply strip end of wire, push in and screw down. No need for wire connectors. Excellent for use as a junction block. Surface mounts with #4 screw size hole between each circuit. 3-3/4″ long x 5/8″ wide x 5/8″ high. Can be cut up into smaller sections i.e. 2 x 6 station strips.
Price =$ 6.00

ATO/ATC Fuses

Aviation fuses ATO/ATC Fuses – Colour coded automotive style fuses for above Electrical Station and Fuse Holder in the following amp ratings: 1,2,3,5,10,15,20,25,30.
Price =$0 .25/each any Amperage

Threaded Terminal Posts

Positive and Negative Threaded Terminals Threaded Terminal Posts – set of 2 of 3/8″ threaded terminals colour coded red for positive and black for negative. For connecting large 4 gauge battery wires to aircraft electrical system. Includes nuts and lock washers, mounting screws and 6 ring terminals for converting to 10 gauge wire.
Price =$20.00/set

Electrical Toggle Switches

http://www.lakeaviation.ca/images/switch235.jpg Toggle Switch – Heavy duty metal toggle switch, 25 Amp capacity at 12 volts. Screw terminal connections. Threaded mounting neck for panel mounting. Includes panel mounting nut and washer. Includes ON / OFF label.
Price =$7.50/each

Coloured Vinyl Toggle Switch Covers

Colored Vinyl Toggle Switch Covers Coloured Toggle Switch Caps – These vinyl toggle covers enable the builder to colour code switch functions. This adds a safety factor and ease of use to the instrument panel switches. Plus they look great! 24 covers – 4 each of red, black, white, grey, blue and yellow.

Price =$10.00/pack of 24

Coloured Vinyl Mini Toggle Switch Covers

Colored Vinyl Toggle Switch Covers
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Coloured Mini Toggle Switch Caps – These vinyl toggle covers enable the builder to colour code the switch functions of miniature toggle switches with 0.10″ toggles. These are the small toggles often found on radios, intercoms, and transponders. This adds a safety factor and ease of use to the instrument panel switches. Plus they look great! 15 covers – 5 each of red, black, and yellow.

Price =$5.00/pack of 15

Tie Down Rings

Challenger Stainless Steel Tie Down Rings TIE DOWN RINGS – Stainless Steel Tie Down Rings for adding to strut tubes at the bracket attachment point on the wing. 1/4 inch holes match the mounting bolt on Challenger. Includes extra long bolts to accommodate additional length.
Price =$ 50.00/pair

Brass Fuel Line Fittings

Challenger Metal Fuel Line Fittings Brass Fuel Line Fittings – All metal barbed fittings will not deteriorate over time due to UV rays or exposure to fuel like plastic fittings will. Double barb ensures strong reliable connection. Three fitting configurations used in Challenger fuel system :

3/8″ OD x 1/4″ ID Barbed Tube Tee Fitting for main fuel lines. Price = $ 5.00 each

3/8″ OD x 1/4″ ID Reducing Tube Tee with 1/4″ x 1 /8″ Side Barb sized for the smaller Primer Line (as shown in picture with tubes attached). Price = $ 3.50 each

1/4″ OD x 1/8″ ID Tee Fitting for Primer Line. Price =$ 3.50 each

Landing Light

Challenger 12 VDC Landing Light Landing Light – Streamlined 12 volt DC landing light with mounting bracket and fasteners.
Price =$ 25.00/each

Aluminum Instrument Panels for Challengers

Challenger Ultralight Aluminum Instrument Panel Aluminum Instrument Panel Blank – Made from .080″ aluminum and cut to fit Challenger cockpit. No gauge holes or switch holes cut. 20 inches wide x 12″ high. Unfinished aluminum.
Price =$ 50.00/each

NEW PRICE $ 50.00 each

Challenger Instrument Panel for sale Aluminum Instrument Panel with Holes Cut – Made from .080″ aluminum and cut to fit Challenger cockpit. Gauge holes and switch holes cut, deburred and ready to mount gauges. 20 inches wide x 12″ high. Primed and painted aluminum.
Price =$ 200.00/each

3 Anti-Vibration Mounts and Brackets Installed Add $ 60.00

Challenger Ultralight Instrument Panel Custom Aluminum Instrument Panel with Gauges Mounted – Custom built to your specifications. Made from 3/32″ aluminum and cut to fit Challenger cockpit. Gauge holes and switch holes cut, deburred and customer supplied gauges installed with stainless steel socket head cap screws. Ignition and other switches installed. Switches prewired and labelled. 20 inches wide x 12″ high. Aluminum primed and painted black. (other colours also available) Mounting brackets installed with anti vibration mounts.
Price =$ 400.00/each

Anti-Vibration Mounts

Threaded Rubber Anti Vibration Mounts 1/4-20 thread Anti-Vibration Mount – Male to Male 1/4-20 threaded rubber mount. Excellent for isolating the instrument panel from aircraft vibration. 25 lb max side load capacity each. Recommend 4 per instrument panel.
Price = $ 7.50/each

Black Plastic Edging

http://www.lakeaviation.ca/images/blackedging.jpg Door Edging – Black U-shaped door edging same as supplied in the Challenger kit. Used to cover the sharp edges of the lexan doors, wind screen, and the instrument panel. Has an internal bead of adhesive to glue it to the lexan. Prevents the lexan from chafing the paint and giving pilots nasty cuts.
Price =$ 20.00/25 foot roll

To order just send us an email (lakeav@gmail.com) and tell us what you need.  Remember to include your address  for shipping. We accept PayPal or simply mail us a cheque.

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Price List

Challenger Ultralight Aircraft Accessories

To order just send us an email (lakeav@gmail.com) and tell us what you need.  Remember to include your address  for shipping. We accept PayPal or simply mail us a cheque.

Item Picture Item Descrition Price
Challenger Ultralight Electrical System Challenger Electrical Station – Open Chassis electrical system for Challenger made from sturdy .080 aluminum. With battery connection posts and terminal strips for wiring a Challenger Ultralight instrument panel and remote engine sensors. Includes 4 vibration absorbing mounting feet. 8 station surface mount fuse panel for Master circuit plus 7 accessory circuits. Includes hidden anti-theft switch. Also includes 100 assorted electrical connectors to complete aircraft wiring. Includes 8 fuses plus 16 spares. Custom labelled for your aircraft. See Accessories Page for more details. $200.00
http://www.lakeaviation.ca/images/electrical-kit-100.jpg Do It Yourself Electrical Component Kit – All the components you will likely need to wire up your ultralight aircraft. Includes 8 station fuse block, a selection of 25 fuses, 2 screw down terminal buses, 2 screw down terminal junction blocks, 2 push-in junction blocks, 8 heavy duty toggle switches, a push button start switch, 24 vinyl toggle switch caps in 6 colours, and a selection of 250 electrical connectors. $200.00
Challenger Avionics Shelf Avionics Shelf – Simplifies the installation, wiring, and trouble shooting of the electrical system for any Challenger.  Measures 16″ x 6″ wide. Ready to install with rivets into nose of Challenger on existing framework. Note: for more pictures and information on this option, go to the Instrument Panel page. $40.00
Challenger Ultralight Electrical Wiring Shelf Avionics shelf with 5 Terminal Strips and Bus Bars installed including Common Power Bus Bar, Common Ground Bus Bar, 12 Station Terminal Strip for Engine Sensors, a Terminal Strip for Switched Outputs, and a heavy duty 4 Station Terminal Strip for connecting the Voltage Regulator to the Battery and Alternator Cables.  All custom labelled for your specific application. Send us your voltage regulator and starter solenoid and we will mount these also.Note: for more pictures and information on this option, go to the Instrument Panel page. $90.00
8 Station Fuse Box – Compact surface mount fuse holder with 8 circuits for ATC style fuses. 30 Amp capacity per circuit. 1/4″ male tabs out bottom side. Ideal for surface mounting on panel. Comes with clear snap on cover and mounting screws. $30.00 each
electrical 8 Station Terminal Strip Bus Bar – Compact surface mount terminal strip with jumpers to make entire unit a single common circuit bus bar. Excellent for use as a common ground bus bar or common positive source bus bar. Surface mounts with 4 mounting holes. 16 screw terminals with #6 size screws. 3-5/8″ long x 7/8″ wide x 1/2″ high. Can be used as a standard junction block if jumper strip is removed. $7.50 each
electrical 8 Station Terminal Strip Junction Block – Compact surface mount electrical terminal strip. Excellent for use as junction block to neatly join circuits at a common point. Surface mounts with 4 mounting holes. 16 screw terminals with #6 size screws. 3-5/8″ long x 7/8″ wide x 1/2″ high. $6.00 each
http://www.lakeaviation.ca/images/electrical-terminal-strip100.jpg 12 Station Push In Terminal Strip – terminal strip for 14 to 20 gauge wires. Simply strip end of wire, push in and screw down. No need for wire connectors. Excellent for use as a junction block. Surface mounts with #4 screw size hole between each circuit. 3-3/4″ long x 5/8″ wide x 5/8″ high. Can be cut up into smaller sections. $6.00 each
ATO/ATC Style Fuses – for above Electrical Station and Fuse Box. Come in the following Amp ratings: 1,2,3,5,10,15,20,25,30. $0.25 each
http://www.lakeaviation.ca/images/posnegterms100.jpg Large Terminals – 3/8″ threaded terminals to connect 4 gauge electrical cables from battery to aircraft electrical system. One each in red (positive) and black (negative). Comes with nuts and lock washers, mounting screws, and 6 matching ring terminals to adapt to 10 gauge wire. $20.00/set
http://www.lakeaviation.ca/images/switch100.jpg Heavy Duty Toggle Switch – Metal toggle operated electrical switch, 2 position ON / OFF. 25 Amp capacity at 12 volts. Screw terminal connections. Includes threaded mounting neck with panel nut and washer. $7.50 each
http://www.lakeaviation.ca/images/vinyl-toggle-switch-covers100.jpg Coloured Vinyl Toggle Switch Covers – package of 24 in 6 colours – red, white, black, blue, grey and yellow. These fit tightly over the metal switch toggle and enable the switch functions to be colour coded adding safety and ease of use to the instrument panel switches. Plus they make the instrument panel look great! $10.00/pack
http://www.lakeaviation.ca/images/mini-vinyl-toggle-switch-covers100.jpg Coloured Vinyl Mini Toggle Switch Covers – package of 15 in 3 colours – red, black, and yellow. These fit tightly over the metal switch toggle for 0.10″ diameter mini toggles and enable the switch functions to be colour coded adding safety and ease of use to the instrument panel switches. Plus they make the instrument panel look great! These also fit most mini toggles found on radios, intercoms, transponders and other electrical instruments. $5.00/pack

TIE DOWN RINGS – Stainless Steel Tie Down Rings for adding to strut tubes. 1/4 inch holes match mounting bolt on Challenger. Includes extra long mounting bolts to accommodate additional length. $50.00/pair
http://www.lakeaviation.ca/images/fuelfittingsthm.jpg All Metal Fuel Line Tee Fitting for 3/8″OD x 1/4″ fuel line – These are All Brass fittings that will not crack due to heat, UV light or exposure to fuel. Double barb design ensures strong connection without the need for clamps. This fitting is used to split your fuel line to supply the two carburetors. 1 required for Challenger kit. $5.00 each
http://www.lakeaviation.ca/images/fuelfittingsthm.jpg All Metal Fuel Line Reducing Tee Fitting for 3/8″OD x 1/4″ fuel line with smaller barb off the side for 1/4″OD x 1/8″ID primer line- These are All Brass fittings that will not crack due to heat, UV light or exposure to fuel. Double barb design ensures a very strong connection without the need for clamps. This fitting enables you to tap off the main fuel supply line to run the smaller primer tube to the primer pump. 1 required for Challenger kit. $3.50 each
http://www.lakeaviation.ca/images/fuelfittingsthm.jpg All Metal Primer Line Tee Fitting for 1/4″OD x 1/8″ fuel primer line- These are All Brass fittings that will not crack due to heat, UV light or exposure to fuel. Double barb design ensures strong connection without the need for clamps. This tee fitting enables you to split the primer line to supply the two carburetors. 1 required for Challenger kit. $3.50 each

Challenger Ultralight Landing Light
LANDING LIGHT – Streamlined 12 volt DC landing light with mounting bracket and fasteners. $25.00/each

Aluminum Instrument Panel Blank – Made from .080″ aluminum and cut to fit Challenger cockpit. No gauge holes or switch holes cut. 20 inches wide x 12″ high. Unfinished aluminum. $50.00

Aluminum Instrument Panel with Holes Cut – Made from .080″ aluminum and cut to fit Challenger cockpit. Gauge holes and switch holes cut, deburred and ready to mount gauges. 20 inches wide x 11″ high. Primed and painted aluminum. For mounting brackets and anti-vibration mounts installed, add $60.00. $200.00

Aluminum Instrument Panel with Gauges Mounted – Made from .080″ aluminum and cut to fit Challenger cockpit. Gauge holes and switch holes cut, deburred and customer supplied gauges installed with stainless steel socket head cap screws. 20 inches wide x 12″ high. Aluminum primed and painted flat black. Mounting bracket installed with anti vibration mounts. $400.00

VIBRATION ISOLATION MOUNTS – Male to Male 1/4-20 threaded fasteners for mounting instrument panel. $7.50/each

Door Edging – Black U-shaped door edging as supplied in the Challenger kit. Used to cover the sharp edges of the lexan doors, wind screen, and the instrument panel. Has an internal bead of adhesive to glue it to the lexan. Prevents the lexan from chafing the paint and giving pilots nasty cuts. $20.00/25 ft

Aircraft Graphics, Decals and Lettering Prices

Decal Picture Decal Description, Colours Available and Size Price
“REGISTRATION LETTERS” DECAL – 6 inch high Lettering in any colour. High quality 3M 2-mil vinyl for years of service. Includes letters for both sides of aircraft. $50.00/pair
“NO PUSH” DECAL – 1 inch lettering in any colour but typically red, black, or white. High quality 3M 2-mil vinyl for years of service. 5-1/2 inches long x 1 inch high. $2.00 each

“NO STEP” DECAL – 1 inch lettering in any colour but typically red, black, or white. High quality 3M 2-mil vinyl for years of service. 5-1/2 inches long x 1 inch high. $2.00 each

“NO STEP” 2 COLOUR DECAL – 1 inch lettering in 2 colour format: red on white, black on white, or other combination. High quality 3M 2-mil vinyl for years of service. 3-1/2 inches high x 6 inches long. Attractive rounded corners. $4.00 each

“NO PUSH” 2 COLOUR DECAL – 1 inch lettering in 2 colour format: red on white, black on white, or other combination. High quality 3M 2-mil
vinyl for years of service. 3-1/2 inches high x 6 inches long. Attractive rounded corners.
$4.00 each

CHALLENGER LOGO in any colour, 12 inches long. High quality 3M 2-mil vinyl for years of service. $20.00/pair

“CAUTION! PROPELLER” DECAL in any colour. 12 inch x 1 inch marker strip. 1 inch high letters x 9 inches long. Available in any colour. High quality 3M 2-mil vinyl for years of service. $20.00/pair

“ATTENTION! PRE-MIXED 2 STROKE FUEL ONLY” DECAL. Red and Black lettering on White background. Size = 2 inches x 6 inches. High quality 3M 2-mil vinyl for years of service. $6.00/each

“FLAPS TRIM NOSE UP DOWN” DECAL SET. 1/2 inch Letters in Red, White, Yellow or Black. To be affixed to lexan ceiling in Challenger cockpit beside flaperon crank handle. Each line of lettering can be cut and separated for customized placement. High quality 3M 2-mil vinyl for years of service. $5.00/set

“PILOT NAME” DECAL – 1-1/4″ Letters in Script Font in any colour. Other ideas for second seat are “NAVIGATOR”, “CREW CHIEF”, “CO-PILOT” plus name. Set of 2 for port and starboard sides. $15.00/pair
“RUDDER STRIPES” – 2-3/4 inch wide stripes for Challenger Rudder in any colour. High quality 3M 2-mil vinyl for years of service. $40.00/set

“RUDDER AND ELEVATOR STRIPES” – 2-3/4 inch wide stripes for Challenger Rudder and Top of Elevator in any colour. High quality 3M 2-mil vinyl for years of service. $80.00/set

“EAGLE HEAD NOSE ART” DECAL in any colour. Really dresses up a Challenger. High quality 3M 2-mil vinyl for years of service. $80.00/pair
CUSTOM NOSE ART Other special nose art can be produced – just send a picture and we can scan it or reproduce it. Full colour images possible. Quoted
Prices shown above do not include taxes and freight.  The federal GST tax is applicable in all Canadian provinces. Ontario and B.C. customers must pay HST.
GST is charged on the total order value including freight at 5%.
U.S. customers are not charged any taxes.
Small decals that fit in a small envelope will be sent for a $1.00 freight charge.
Larger decals that fit in a 10 inch x 13 inch envelope will be sent for a $8.00 freight charge.
Very large decals that require a box will be sent for a $20.00 freight charge.
These are standard regular delivery mail charges.
Accelerated delivery options are available at extra cost.